Coupling Nuts

Coupling nuts, also known as extension nuts, are elongated internally threaded nuts crafted to securely link two male threads, forming an extended connection. While their primary application is joining threaded rods, they are adaptable and can connect various male-threaded components such as bolts, rods, or pipes. Their uncomplicated design makes them easy to use and highly versatile.

Application Considerations

When considering the application of extension nuts, it's important to weigh the following factors for effective usage:
  • Thread Compatibility: It is important to consider the size of the threaded components that the nut will connect and if they are compatible with the nut so the components are secure in the application.
  • Environmental Conditions: Will your application be exposed to weather? Extreme temperatures? Corrosive elements? This will impact your material and finishing selection for your nut and mating threaded components to ensure your parts will be protected against foreseeable corrosion.
  • Length Consideration: How far apart will your threaded components need to be within the nut? Can their ends butt up against each other, or do they need space? This will influence how long the nut needs to be. Huyett's coupling nuts are available in lengths between 0.25 in. - 7 in., giving you a wide range of options to fit your application needs.

Benefits

Incorporating coupling nuts into your projects yields several key benefits:
  • Versatility: With a simple design, these fasteners are ideal for a wide range of connecting applications.
  • Customizable Lengths: Since Huyett's extension nuts come in a variety of lengths, you have the option to customize how much space your threaded components will have within the nut.
  • Facilitates Threaded Connections: These fasteners provide a connection for parts that otherwise could not connect, which gives you a wider range of options for how to utilize threaded components in your application.
  • Easy Installation: Their common hex design simplifies installation, enabling quick tightening or loosening and efficient assembly.
  • Cost Efficiency: While coupling nuts are an upfront investment, they are durable, reusable, and hard to ruin. As long as the threads are clean and undamaged, they will pay for themselves early on and still offer a long shelf life.

What Industries Commonly Use Coupling Nuts?

There are many industries that use these fasteners, but they are especially useful in applications where pipes or rods must be elongated and still maintain strength at the connection point. This is often the case in plumbing, custom manufacturing, construction, and instances where traditional fasteners - like a screw - don't offer enough of a secure connection.

How Is a Coupling Nut Measured?

The most important measurements on a coupling nut are:
  • Overall Length: The length of the nut
  • Hex Size: The distance between opposing flats on the hex head
  • Thread Diameter: The distance between thread crests
  • TPI (Threads Per Inch): The number of threads present in an inch of the thread length
  • Thread Size: The imperial thread measurement (thread diameter + TPI)
For more information on how threads are sized, read our Introduction to Nuts and Bolts Sizes.

Coupling Nut Sizes

Huyett offers coupling nuts in a range of sizes, including:
  • Overall Lengths: 0.25 in. - 7.00 in.
  • Hex Size: 0.50 in. - 4.00 in.
  • Thread Diameter: #4 - 3.00 in.
  • Thread Size: #4-40 - 3-4
  • Thread Pitch: 4 TPI - 40 TPI

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